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How to Heat Liquids in Vessels

Ttank heatershere are many advantages to using eductors for heating liquids in open vessels. These give the vessel heating eductor a place as a viable option for heating in many types of vessels.

The eductor heater provides direct contact of the steam into the liquid. This assures complete transfer of the energy in the steam into the liquid being heated. Other types of heating lose efficiency as the interior of the heat exchanger builds up a scale. With eductors, the velocity of the steam being injected into the vessel also causes the liquid contents of the vessel to be agitated while heating occurs, without the need for other types of mixers in the vessel. This provides for more even heating of the vessel contents. They also permit the steam to be dispersed over more of the liquid volume, resulting in a more homogenous heating than with other methods of injecting steam.

These designs of eductors allow steam to be used from 10 to 140 PSIG for heating. Because of the nature of direct steam injection, heating vessels at atmospheric pressure beyond 140° F should not be attempted. Exceeding this temperature could result in uncondensed steam evolving from the liquid.

 
Models for Heating Vessels

The standard Jerguson/Jacoby-Tarbox models for heating in vessels are the TLA and ULJ. The model TLA is well suited to providing strong tank agitation while heating. Compared with other heaters, the cost per application is small. The model ULJ is designed to provide vigorous circulation of the liquid with low pressure steam inputs.

TLAs should be located with the outlet pointed toward the most remote portion of the tank to provide the best agitation possible.

 
Sg = Specific gravity of tank liquid Sh = Specific beat of tank liquid
 
How to Size Eductors for Heating Vessels
Information needed to size includes the following:
What is the tank liquid? (If it is not water (Sg =1.0, Sh = 1.0), contact your representative.)
What temperature rise (∆T) is needed?
What is the final tank temperature?
What is the vessel capacity?
Time available to heat the vessel (t)?
Steam pressure available?
 
Step 1 To determine the amount of steam required to heat the liquid in the vessel, multiply the gallons in the vessel to be heated x8.33 x Sg x Sh x temperature rise AT desired, divided by 1100 (BTUs per Lb steam).
Lb steam required (Wm) = Gal x 8.33 x Sg x Sh x ∆T/1100
 
Step 2 To calculate the flow of steam required per minute, divide the steam flow from Step 1 by the time you need to complete the heating process.
Lb steam per minute (Qm)= Wm/minutes (t)
 
Step 3 If multiple units are going to be used, divide the number from Step 2 by the number of units to be used.
 
Step 4 Go to the TLA Steam Flow table. Find the amount of steam flow Qm (Lb/Min) at the steam pressure available. This is the steam flow for a 1-1/2" unit. Take the steam flow obtained in Step 3 divided by the steam flow from the Steam Flow table.  This will give the Sizing Factor (S.F.) needed to heat the vessel in the time required.
 
S.F. = Desired Steam Flowrate/ Saturated Steam Flowrate
Step 5  Choose the eductor size that has at meets or exceeds the number determined in Step 4
 
  • The liquid in the vessel is Water (Sg =1.0)
  • The temperature rise desired is ∆T = 50°F
  • The final tank temperature is 120°F
  • The vessel holds 550 Gal
  • The time to heat it is 20 Min
  • Steam is available at 40 PSIG
  • Use two eductors
 
Step 1 Wm = 550 x 8.33 x 1.0 x 50/1100 = 208 Lb of steam required
Step 2 Qm = Lb steam per minute = 208/20 = 10.4 Lb steam per minute
Step 3 Are multiple units going to be used? If so how many? In this case, we will use two eductors. 10.4 Lb steam per minute/2 = 5.2 Lb/min per eductor
Step 4 S.F. = 5.2/13.4 = 0.39 desired S.F
Step 5 Choose the model TLA 3/4" with a S.F. of 0.50 as this is the smallest unit that meets or exceeds the desired S.F
 
Calculating Actual Performance
Qm per unit =13.4 x .50 = 6.7 Lb/Min
Qm for installation = 6.7 x 2 =13.4 Lb/Min
Time to heat tank = 208 Lb (Step 1)/13.4 = minutes
 
If two TLAs 3/4" are installed and operated at 40 PSIG of steam pressure, they will heat the liquid in 15.5 minutes.
 
 
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